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Full Gasket Kit Compatible With 1996-2012 Polaris Scrambler 500 2X4 4X4 Magnum Xplorer Big Boss

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P400427850006A4
POLARIS MODEL APPLICATIONS:
• Polaris ATP HO 500 4-Stroke (2004-2005)
• Polaris Big Boss 6X6 500 4-Stroke (1998-1999)
• Polaris Magnum 2X4 500 4-Stroke (1999-2002)
• Polaris Magnum 4X4 500 4-Stroke (2001-2003)
• Polaris Ranger 500 4-Stroke UTV (2005-2014)
• Polaris Ranger 2X4 500 4-Stroke UTV (2006-2009)
• Polaris Ranger 4X4 500 4-Stroke UTV (2006-2012)
• Polaris Ranger 6X6 500 4-Stroke UTV (2002-2005)
• Polaris Scrambler 2X4 500 4-Stroke (1996-2002)
• Polaris Scrambler 4X4 500 4-Stroke (2001-2012)
• Polaris Sportsman 500 4-Stroke (2003-2010)
• Polaris Sportsman 4X4 500 4-Stroke (1996-2010)
• Polaris Sportsman 6X6 500 4-Stroke (2000-2009)
• Polaris Sportsman Touring 500 4-Stroke (2008-2010)
• Polaris Worker 500 4-Stroke (2001-2002)
• Polaris Xplorer 4X4 500 4-Stroke (1997)

SPECIFICATIONS:
• Type: Full / Complete Engine Gasket Kit
• Application: Polaris 500cc 4-Stroke ATV/UTV Engine Rebuild
• Engine Type: Polaris EH50PL 4-Stroke Single-Cylinder (Fuji-Built)
• Displacement: 499cc (Marketed as "500")
• Cooling: Liquid-Cooled
• Bore: 92mm (Stock)
• Stroke: 75mm
• Valvetrain: SOHC Chain-Driven
• Fuel: Carbureted (Pre-2006) / EFI (2006+)
• Transmission: Automatic PVT (Polaris Variable Transmission)
• Fitment: Stock Bore — Complete 4-Stroke Engine Overhaul
• Material: Premium Non-Asbestos Gasket Material
• Includes: Head, Base, Valve Cover, Cam Chain, Crankcase, Exhaust, Intake, Water Pump, Valve Seals
• Condition: New

APPLICATIONS SUMMARY:
• Polaris Sportsman 500 / Touring / 4X4 / 6X6 4-Stroke (1996-2010)
• Polaris Scrambler 500 2X4 / 4X4 4-Stroke Sport (1996-2012)
• Polaris Magnum 500 2X4 / 4X4 4-Stroke (1999-2003)
• Polaris Ranger 500 / 2X4 / 4X4 / 6X6 4-Stroke UTV (2002-2014)
• Polaris ATP HO / Big Boss / Worker / Xplorer 500 4-Stroke (1997-2005)

PRODUCT NOTICE:
As a parts distributor we mostly sell aftermarket parts (any OEM parts would be noted as such). Aftermarket parts are not sourced from the original vehicle or equipment manufacturer, but are designed to function the same as - if not better than - the original. All parts sold are new.

WARNING - This product may expose you to chemicals which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov

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Description

POLARIS 500 4-STROKE ATV/UTV (1996-2014) — 499cc Single-Cylinder Fuji EH50PL Engine:

SPORTSMAN 500 SERIES — 4-Stroke Utility/Recreation ATV:
• Polaris Sportsman 500 4-Stroke ATV (2003-2010)
• Polaris Sportsman 4X4 500 4-Stroke ATV (1996-2010)
• Polaris Sportsman 6X6 500 4-Stroke Six-Wheel-Drive (2000-2009)
• Polaris Sportsman Touring 500 4-Stroke Touring ATV (2008-2010)

SCRAMBLER 500 SERIES — 4-Stroke Sport ATV:
• Polaris Scrambler 2X4 500 4-Stroke Sport (1996-2002)
• Polaris Scrambler 4X4 500 4-Stroke Sport 4WD (2001-2012)

MAGNUM 500 SERIES — 4-Stroke Utility ATV:
• Polaris Magnum 2X4 500 4-Stroke Utility (1999-2002)
• Polaris Magnum 4X4 500 4-Stroke Utility 4WD (2001-2003)

RANGER 500 UTV SERIES — 4-Stroke Side-by-Side Utility:
• Polaris Ranger 500 4-Stroke UTV (2005-2014)
• Polaris Ranger 2X4 500 4-Stroke UTV (2006-2009)
• Polaris Ranger 4X4 500 4-Stroke UTV (2006-2012)
• Polaris Ranger 6X6 500 4-Stroke Six-Wheel UTV (2002-2005)

UTILITY / SPECIALTY VARIANTS — 4-Stroke:
• Polaris ATP HO 500 4-Stroke All-Terrain-Pickup (2004-2005)
• Polaris Big Boss 6X6 500 4-Stroke Six-Wheel Utility (1998-1999)
• Polaris Worker 500 4-Stroke Utility (2001-2002)
• Polaris Xplorer 4X4 500 4-Stroke Utility (1997)

ENGINE SPECIFICATIONS:
• Engine Platform: Polaris EH50PL Fuji-Built Single-Cylinder 4-Stroke
• Displacement: 499cc (Marketed as "500")
• Bore x Stroke: 92mm x 75mm (Standard Bore)
• Cooling: Liquid-Cooled
• Valvetrain: SOHC (2- or 4-Valve Depending on Generation)
• Fuel: Carbureted (Pre-2006) / EFI (Sportsman 500 EFI 2006+)
• Power: ~32-40 HP Depending on Tune (HO = High Output)
• Transmission: Automatic PVT (Polaris Variable Transmission)
• Drive: 2WD / 4WD / 6WD Depending on Variant

KIT CONTENTS — Complete 4-Stroke Engine Gasket Set:
• Cylinder Head Gasket
• Cylinder Base Gasket
• Valve Cover Gasket
• Cam Chain / Timing Cover Gasket
• Crankcase Side Cover Gaskets (Stator and Clutch)
• Exhaust Manifold Gasket
• Intake Manifold Gasket
• Water Pump Gasket
• Valve Seals
• Assorted O-Rings for Complete Engine Rebuild

IMPORTANT NOTE: This is for the Polaris 4-STROKE 500 platform (EH50PL Fuji engine) spanning 1996-2014. All 16 listed models share the same 499cc engine. Kit designed for stock 92mm cylinder bore.

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  • 2.0 lbs.
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